Home | Laser Welding | Design Guidelines | Applications | About Us | Contact Us
 

Due to the flexibility of laser welding, most components can be welded with no changes or special design considerations. However, a few basic features will improve the weld properties and provide a better finished product.

  • Close fit of mating parts. The ideal weld is achieved when the two parts come into direct contact. In many cases however, direct contact is not possible. Gaps of .005" to .020" are acceptable in most cases.

  • Provide a "weld prep" area to contain the heat and the weld bead. This normally consists of a shallow groove machined on either side of the parts to be joined.

  • Proper material selection. 304 stainless steel and low carbon steels weld extremely well along with several aluminum alloys. Refer to our material selection guide for more detail.

  • Clean components. Parts should be free of machining oil and contamination. Laser welding is an extremely clean process which adds no external filler or weld rod. Parts are normally welded in an inert gas atmosphere of pure argon or argon/hydrogen mix to obtain the best results.


Weld cross-section of drop-in cover. The cover is 0.02" thick 4047 aluminum and the housing sis 6061 aluminum. Weld penetration is 0.047"


Top view of a 4047-to-6061 aluminum butt weld.


Home | Laser Welding | Design Guidelines | Applications | About Us | Contact Us